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Elements and Performance Criteria

1. Prepare to setup and configure HMI and industrial networks
   • Scope of the control system is determined from job specifications
2. Work health and safety (WHS)/occupational health and safety (OHS) processes and workplace procedures for the control system are identified, obtained and applied
3. Control apparatus and interconnecting components required for control system are arranged and determined from job specifications and in accordance with process control systems and relevant industry standards
4. Setup and configure HMI and industrial networks
   • Manufacturer specifications and limitations of relevant control apparatus is sought and comparisons made with process parameters and control requirements in accordance with job specifications
5. Control apparatus is selected in accordance with compatibility with process parameters, control requirements and relevant environmental conditions
6. Specified apparatus ingress protection (IP) rating is sought from manufacturer specifications, as required
7. Control valves are selected in accordance with percentage travel flow and loop-and-process characteristics, optimum size, range ability, ability to cope with process pressures and relevant environmental conditions
8. Select interconnecting cabling and tubing/piping
   • Control cabling and configuration are selected in accordance with relevant environmental conditions and interconnection requirements
9. Tubing/piping and accessories are sized to capacity and pressure requirements in accordance with job specifications
10. Route lengths of cable and tubing/piping are determined from site drawings in accordance with job specifications
11. Process control system is arranged and specifications for all selected items are documented in accordance with workplace procedures and forwarded to relevant person/s

Range Statement

Range is restricted to essential operating conditions and any other variables essential to the work environment. Non-essential conditions may be found in the UEE Electrotechnology Training Package Companion Volume Implementation Guide.
Setting up and configuring HMI and industrial networks must include the following:	at least two process control systems with: more than one input more than one final control element

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Performance Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions on at least two separate occasions and include:

applying relevant work health and safety (WHS)/occupational health and safety (OHS) requirements, including using risk control measures comparing process parameters and control requirements with the control apparatus determining control apparatus and interconnecting components required for control system determining the scope of the control system documenting control system arrangement and specifications for items selected preparing to set up and configure human-machine interface (HMI) and industrial networks seeking specified apparatus ingress protection (IP) rating from manufacturer specifications selecting control valve in accordance with workplace procedures and relevant industry standards selecting interconnecting cabling and tubing/piping setting up and configuring HMI and industrial networks.

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Knowledge Evidence

Evidence required to demonstrate competence in this unit must be relevant to and satisfy all of the requirements of the elements, performance criteria and range of conditions and include knowledge of:

analogue and digital signals distributive control principles (DCS) purpose and application of control system networks relevant apparatus IP rating relevant HMI and industrial networks relevant industry process control systems relevant interconnecting cabling and tubing/piping relevant job safety assessments or risk mitigation processes relevant manufacturer specifications and operating instructions relevant process parameters and control requirements relevant WHS/OHS legislated requirements relevant workplace documentation relevant workplace instructions, policies and procedures telemetry components telemetry installation telemetry overview telemetry systems.

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